Imagine turning a worthless waste material into an innovative,
biodegradable product that protects the environment, promotes
plant growth and gives jobs to poor farmers.
Former agriculture college dean Justino Arboleda, 56, has
done just that. He has turned the lowly husk of the coconut
fruit, the most ubiquitous plant in the Philippines, into
an award-winning product.
His innovation makes use of the husk fibers to produce a
tough but biodegradable netting that anchors the soil on
sloping land as well as river banks, protecting against erosion
while encouraging the growth of vegetation.
The product, called "coconet", has been adopted
in infrastructure projects all over the country, as well
as in China and Sri Lanka.
It landed the top prize of the 2005 BBC World Challenge,
where it beat some 456 entries from 90 countries for best
innovative grass-roots project and earned Mr. Arboleda a
$20,000 prize and recognition from both BBC and Newsweek
magazine.
A late 1980s study commissioned by the Asian Development
Bank in the conditions of millions of coconut farmers in
his impoverished Bicol region inspired Mr. Arboleda's invention.
The study he conducted found that "most farmers in
Bicol live below the poverty line", unable to earn enough
money off their small plots, Mr. Arboleda said.
The dried coconut meat, or "copra," was the only
part of the tall plant that had recognized economic value
- the raw material for vegetable oil, soap, animal feed and
industrial processes.
The discarded husks were the largest waste product of the
coconut-growing regions. Mr. Arboleda estimates the Philippines
produces 12 billion coconut husk a year with 57% of these
thrown away.
"We wanted to give jobs to the farmers, especially
the women," who often are left idle when the coconut
crop has been harvested, he said.
"We found a way to mill [coconut] husks, convert them
to fibers and bring [the fibers] to the houses," of
the farmers, where their wives would spin them into a tough
thread that in turn is wove into the netting.
The net could then be laid onto sloping land, especially
the kind left behind in road construction.
Using his life savings and money borrowed from relatives,
Mr. Arboleda set up a company in 1995 to help save the planet
and his neighbors with an initial capital outlay of P 100,000.
A factory was set up in Bicol, to make use of the excess
labor in the area. The company is now worth about P20 million
with P131 million in sales last year.
He named the company Juboken Enterprises Ñ a combination
of the nicknames of Mr. Arboleda, his wife and son Ñ but
also a Japanese word meaning "important venture".
The company subcontracts the thread and net-weaving to local
farming families, giving them an extra daily income of P150
to P200 daily.
Mr. Arboleda said his product not only holds the soil down
against erosion. It absorbs water, preventing soil runoff
from rains while serving as a fertile bed for plant growth.
It can also be installed manually unlike alternatives that
often require heavy equipment. Before, Mr. Arboleda said,
everyone would use plastic nets or stell wire or even concrete
to shore up slopes.
"Coconut fiber is cheap, it does not deteriorate quickly," he
said, allowing plants to grow in coconet-covered slopes or
river banks to eventually anchor the soil down. In tests,
coco-fiber has lasted for four years submerged in water he
pointed out.
The product is now used to shore up the exposed earth in
dam and highway projects in the Philippines, preventing landslides
in hillside housing projects and covering garbage used as
landfill.
Mr. Arboleda recently sealed an agreement with China to
study how coconet could be used in slowing desertification.
He said that when he offered his product for use in a landfill
in the southern Chinese city of Guanzhou, the Chinese were
skeptical that it would be better than plastic netting. So
he spent P500,000 of his own money to prove coconet would
work.
He has also struck a deal with a Sri Lankan company to provide
the technical know-how on how to use coco-fiber in that country.
Ms. Arboleda also has agreements with companies in the Netherlands
to make doormats from the material and do joint research
on other ways to use coco-fiber.
In addition, he has found a way to use the dust produced
when coconut husks are made into fibers. He turns it into "coco-peat",
a fertile, porous soil-like material used as a growing medium
for plants and can be shaped like bricks, pots or posts for
ornamental vegetation.